Innovation of filling PET beer barrels at one time

In order to meet the new packaging trend of Carlsberg Beer, KHS has specially developed a draught-proof filling machine for disposable PET bottles. Alois Monzel, KHS's engineering manager, said "We have created a new product that exceeds existing ideas."

With its innovative design concept, the Draught MasterTM has complete design concepts even in the details of the machine. This is the world's first device to use disposable PET cans for filling. Excellent machine performance can fully meet Carlsberg's high quality requirements for beer products. The disposable filling PET keg is directly connected to the slag discharge system. The integrated cooling device provides optimal production efficiency for beer filling. On the other hand, the ease of operation of the equipment, the minimal maintenance expenditures and the use of the lightest PET containers are also attributable to the portability of the design concept.

The Draught MasterTM can be used for 5 litre and 20 litre filling containers. In general, home users choose 5 liters more. To this end, Carlsberg has also set up a technical team to study how to filter out fresh beer slag from the cooled beer liquor; and 20 liters of beer are mostly available in restaurants and hotel establishments. Draught Master® can of course also be used in bars and bars. Small cafe. The main advantage is that the beer can be stored in Draught Master for at least 21 days after the first filter residue, and the taste is even as fresh as the first day of storage. The products sealed by Draught Master can have a shelf life of up to 6 months. The actual situation can also prove that Carlsberg beer does have a high degree of acceptance and popularity in the European market.

It is precisely because of the new design of the filling valve that makes it the core of this filling system's innovation. Before being placed on the conveyor belt, the PET beer barrel was sealed, pressurized with CO2, and then released. The use of a long tube to complete the bottom filling enables better retention of oxygen in the beer and the elimination of CO2. The filling process consists of several separate steps: after the pressurization process is completed, the filling valve is opened and the filling is slowly entered. State, and when the filling tube enters the beer, the filling speed can be appropriately increased. When the predetermined level of filling is to be reached, the measurement by the liquid level automatic control system will be followed by releasing the residual pressure of the filling valve.

The filling process is controlled by a direct current (DFC) system. A control valve is used at the feed station to maximize the control of filling accuracy and filling speed. It also controls the content of oxygen and other gases in the beer. The minimum range. Another benefit of the DFC system is the accurate control of the filling volume and the use of magnetic induction fluid measurement methods for level control. If you need to change the PET barrel of another specification, it can be completed in just a few moments by modifying the program with a few buttons.

When the filling is complete, the PET barrel waits for packing. At this time, the upstream link cover sealing machine opens the folded empty carton board, folds the carton bottom plate, and then sizing the proper position; thus, the sealing work for all the carton boxes loaded with the PET container is completed.

Another distinguishing feature of the innovative filling equipment is the integration of multi-joint robotic devices. The PET barrel is directly transported by the robot to the filling process after the end of the blowing process. This technology is specifically designed for Carlsberg. In addition, the robot can also transport cartons filled with PET barrels.

Jan Rasmussen, Carlsberg's development manager, said: "KHS has brought a lot of high-tech innovative ideas to our beer bottling line. With Draught Master®, we can now not only provide consumers with higher quality beer. Newer beer bottles can also be provided. Hopefully, Draught Master? will perform better in the catering industry."


Source: Modern Packaging

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