The installation of a suspended assembly floor is a straightforward process that doesn’t require any glue or adhesives. Instead, it’s directly assembled on a flat and solid concrete foundation using a unique locking mechanism. This design has made the product popular in various sports facilities such as tennis courts, volleyball courts, basketball courts, gyms, and more. Xiao Bian has put together a detailed guide to help you understand the installation process of this modular flooring system.
**Installation Process for Suspended Assembly Floor:**
1. **Preparation of the Ground Foundation:**
The base should be smooth, level, and sturdy. The maximum allowable error over a 3-meter span should not exceed 5 mm. Before starting, make sure the surface is clean and free from debris. Use talcum powder to mark the layout and align the floor panels accurately. Once positioned, use special paint to create markings for proper alignment.
2. **Floor Panel Installation:**
Begin by placing the first panel at the upper-left corner of the site, matching its corner with the top-left of the area. Align the floor pins and buckles carefully and use a rubber hammer to gently tap them into place. This ensures a secure and tight connection between each panel.
3. **Edge Installation:**
When installing the edges, pay attention to the orientation of the floor. The side with the pin connects to the two-sided floor, while the side with the hole connects to the single-ear floor. Use a rubber hammer to press the buckles and pins together, ensuring a seamless fit.
4. **Corner Installation:**
Install the four corners last, making sure they are properly aligned and secured. This step helps maintain the overall structure and stability of the entire floor.
5. **Important Precautions:**
Always ensure that the pins and buckles are correctly aligned during installation to prevent damage to the panels. Misalignment can cause cracks or gaps, which may affect the performance and longevity of the floor.
**Group Installation Method:**
This method is ideal for larger areas. Start from the upper-left corner again, using the same alignment technique. For example, if AB consists of 4 panels and AD has 3 panels, the total number of panels in quadrilateral ABCD would be 12. Using large box panels can reduce installation time by up to two-thirds, making the process much faster and more efficient.
**Tips for Efficient Installation:**
- Always double-check the alignment before tapping the panels into place.
- Use a rubber hammer to avoid damaging the floor surfaces.
- Ensure all edges and corners are properly connected for a stable and even finish.
By following these steps, you can easily install a suspended assembly floor without the need for complicated tools or materials. This modular system offers flexibility, durability, and ease of maintenance, making it an excellent choice for sports and recreational facilities.
For more information, check out Infineon’s product description on suspension assembly flooring.
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